EvacuBlast System
PRECISION DPF CLEANING, BUILT FOR PERFORMANCE
The EvacuBlast System is your ultimate solution for Diesel Particulate Filter (DPF) cleaning and diesel emissions maintenance. Engineered for peak performance and reliability, this USA-made DPF cleaning machine uses dual compressed air blasts to efficiently remove soot and ash buildup. Designed to help fleets extend filter lifespan, maintain regulatory compliance, and reduce downtime, the EvacuBlast is a top choice for anyone seeking premium DPF cleaning equipment.
Key Equipment in the EvacuBlast System
PURPOSE-BUILT FOR EFFECTIVE DPF CLEANING
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Soot Scale
The DPF Cleaning Soot Scale measures soot removal with precision by weighing filters before and after cleaning. This enhances transparency, service accuracy, and customer satisfaction with clear data reporting.
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Precise Measurement: Tracks soot removal down to the gram.
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Easy Operation: Weigh filters before and after cleaning for quick results.
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Customer Insights: Provides data to build trust with clients.
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Seamless Integration: Works perfectly with the EvacuBlast System.
FEATURES
Inspector
The DPF Cleaning Inspector measures airflow through filters before and after cleaning, ensuring effective maintenance and filter longevity through precise inspection and testing.
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Flow Testing: Measures airflow to ensure cleaning effectiveness.
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Damage Detection: Illuminates the filter for cracks or defects.
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Custom Adapters: Fits various DPF sizes and designs.
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Portable: Locking casters for easy mobility.
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Simple Setup: Operates on standard 110V power.
FEATURES
Blast Cabinet
The Blast Cabinet uses patented "Dual Force" technology to combine high-pressure air and vacuum, thoroughly removing contaminants from every filter cell, ensuring precise cleaning.
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Dual Force Cleaning: Combines air and vacuum for thorough soot removal.
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Manual Precision: Targets specific areas for a customized clean.
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Performance Testing: Monitors filter efficiency before, during, and after cleaning.
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Versatile Design: Fits all DPF sizes, makes, and models.
FEATURES
Regeneration Oven
The Regeneration Oven converts wet soot and unburned hydrocarbons into removable ash through controlled baking, ensuring safe and effective DPF cleaning for maximum efficiency and longevity.
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Smart Temperature Control: Gradually increases temperature to protect the filter.
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Automated Monitoring: Prevents temperature spikes during regeneration.
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Pause Functionality: Pauses heating if temperatures rise excessively for safety.
FEATURES
How It Works
The EvacuBlast system uses compressed air and intense vacuum to remove soot and ash with precision. Filters are inspected, cleaned using patented Dual Force Technology, and tested for airflow to ensure peak performance. For heavily soiled filters, the Regeneration Oven converts soot to ash for easy removal, ensuring thorough and efficient cleaning.
STEP-BY-STEP CLEANING PROCESS
INITIAL INSPECTION
We thoroughly inspect each filter for signs of external damage, contamination, and wear, identifying any issues that might affect performance.
RECORD & DOCUMENT
We record initial airflow, weight, and condition to create a baseline, ensuring clear tracking of improvements throughout the cleaning process.
BLAST CLEANING
Using high-pressure compressed air, we carefully dislodge large soot and ash particles from the filter, preparing it for deeper cleaning.
THERMAL REGENERATION
The filter is heat-treated at controlled temperatures to burn off remaining fine particulates, ensuring thorough decontamination.
COOLING & FINAL CHECK
After cooling, we perform a final airflow test and structural check to confirm that the filter meets performance standards.
HIGH-EFFICIENCY
CLEANING
Removes stubborn soot and ash to restore DPFs to like-new performance, extending their lifespan and improving fuel efficiency.
QUICK
TURNAROUND
The streamlined cleaning process allows filters to be serviced in less than 30 minutes, minimizing downtime and maximizing productivity.
DURABLE
DESIGN
Built with heavy-duty components to withstand high-volume cleaning demands while delivering consistent results over time.
IDEAL FOR
ALL-SIZED FLEETS
Versatile enough to handle everything from single filter cleaning to large-scale fleet maintenance.
PROUDLY Made in the USA
ALL EQUIPMENT IS ENGINEERED FOR QUALITY
Best Applications for the EvacuBlast System
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COMPREHENSIVE DPF CLEANING NEEDS
The system is engineered to deliver thorough cleaning for Diesel Particulate Filters (DPFs), effectively removing accumulated soot and ash to restore optimal performance.
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MANUAL PRECISION FOR TARGETED CLEANING
Unlike automated systems, the EvacuBlast offers manual operation, allowing technicians to focus on specific problem areas within the DPF, ensuring a meticulous and customized cleaning process.
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RAPID CLEANING TURNAROUND
Designed for efficiency, the EvacuBlast system can clean DPFs in approximately thirty minutes, minimizing downtime and enhancing productivity for fleet operators.
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VERSATILITY ACROSS VARIOUS DPF TYPES
With its adaptable design, the EvacuBlast system accommodates a wide range of DPF sizes and configurations, making it suitable for diverse applications in different vehicle types.
Why DPF Cleaning is Critical
KEEP YOUR FLEET HEALTHY & EFFICIENT
Diesel Particulate Filter (DPF) cleaning is not just a maintenance task, it’s essential to the health and performance of your fleet. Neglecting proper cleaning can lead to reduced engine efficiency, costly repairs, and non-compliance with emissions standards.
RECOMMENDED CLEANING FREQUENCY:
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Original Equipment (OE) manufacturers suggest cleaning every 200,000 – 300,000 miles or 4,500 hours.
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Real-world conditions, however, often require cleaning every 50,000 – 70,000 miles or 1,000 hours.
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Regular cleaning prevents hardened ash buildup, which restricts airflow and causes unnecessary wear on your engine.
KEY BENEFITS OF REGULAR DPF CLEANING:
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Prolonged Filter Life: Proper maintenance prevents damage from excessive soot or ash buildup.
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Improved Engine Efficiency: Clean filters reduce backpressure, improving fuel economy and performance.
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Reduced Downtime: Prevent derates and engine limp modes caused by clogged filters.
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Compliance with Regulations: Stay ahead of emission standards to avoid fines and penalties.
ADJUST BASED ON REAL-WORLD CONDITIONS
Vehicles operating in stop-and-go traffic, high-idling scenarios, or harsh environments often require more frequent cleanings. Establishing a realistic maintenance schedule tailored to your fleet’s driving conditions is vital to ensuring optimal performance.
Investment Calculator
SEE HOW MUCH YOU CAN SAVE WITH IN-HOUSE DPF CLEANING
Calculate your return on investment (ROI) by switching to Enviromotive’s DPF cleaning systems. Answer a few quick questions to see how our equipment can lower your operating costs and improve efficiency.
