EvacuFlush System
EFFORTLESS AND POWERFUL WATER-BASED DPF CLEANING
The EvacuFlush System is a state-of-the-art aqueous DPF cleaning system engineered to restore Diesel Particulate Filters (DPFs) through a powerful yet gentle water-based cleaning process. Ideal for delicate filters and environmentally conscious fleets, EvacuFlush provides thorough particulate removal while maintaining emissions compliance. This USA-made DPF cleaning equipment is the trusted choice for diesel emissions system maintenance requiring a non-invasive cleaning method.
Key Equipment in the EvacuFlush System
PURPOSE-BUILT FOR EFFECTIVE DPF CLEANING
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Soot Scale
The DPF Cleaning Soot Scale measures soot removal with precision by weighing filters before and after cleaning. This enhances transparency, service accuracy, and customer satisfaction with clear data reporting.
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Precise Measurement: Tracks soot removal down to the gram.
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Easy Operation: Weigh filters before and after cleaning for quick results.
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Customer Insights: Provides data to build trust with clients.
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Seamless Integration: Works perfectly with the EvacuBlast System.
FEATURES
Inspector
The DPF Cleaning Inspector measures airflow through filters before and after cleaning, ensuring effective maintenance and filter longevity through precise inspection and testing.
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Flow Testing: Measures airflow to ensure cleaning effectiveness.
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Damage Detection: Illuminates the filter for cracks or defects.
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Custom Adapters: Fits various DPF sizes and designs.
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Portable: Locking casters for easy mobility.
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Simple Setup: Operates on standard 110V power.
FEATURES
Flush System
The Flush System uses advanced high-pressure water technology to clean Diesel Particulate Filters (DPFs) effectively. It removes stubborn soot and debris from every filter cell while maintaining the integrity of both standard and uniquely shaped filters.
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Powerful Cleaning: High-pressure water removes stubborn soot and debris.
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Filter Versatility: Handles both standard and uniquely shaped DPFs.
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Capacity Options: Available in 150-gallon and 300-gallon sizes.
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Gentle on Filters: Maintains filter integrity during the cleaning process.
FEATURES
Recycling System
The Recycling System is an eco-friendly solution that filters and reuses water during the DPF cleaning process. This reduces waste, lowers operating costs, and ensures a continuous and efficient cleaning cycle.
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Eco-Friendly Operation: Filters and reuses water to minimize waste.
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Cost-Effective: Reduces water consumption and cleaning expenses.
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Advanced Filtration: Removes contaminants for continuous cleaning cycles.
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Integrated Design: Works seamlessly with the Flush System.
FEATURES
Drier
The Drier is designed to quickly and efficiently remove moisture from DPFs after cleaning. Its high-capacity design handles multiple filters at once, ensuring they are ready for use while protecting their structure.
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Efficient Drying: Quickly removes moisture for fast turnaround.
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Safe for Filters: Gentle process protects filter structure.
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Reliable Build: Designed for durability in demanding environments.
FEATURES
How It Works
The EvacuFlush System utilizes a powerful water gun system to effectively clean Diesel Particulate Filters (DPFs) by flushing out stubborn soot, ash, and debris. The system delivers a high-pressure water stream that penetrates deep into the filter cells without causing damage. After the wash, filters are prepared for drying, resulting in a like-new performance that keeps your fleet operating efficiently and within emissions compliance.
STEP-BY-STEP CLEANING PROCESS
INITIAL INSPECTION
We thoroughly inspect each filter for signs of external damage, contamination, and wear, identifying any issues that might affect performance.
RECORD & DOCUMENT
We record initial airflow, weight, and condition to create a baseline, ensuring clear tracking of improvements throughout the cleaning process.
AQUEOUS CLEANING
The filter undergoes a high-pressure water cleaning, reaching deep into the filter substrate to remove smaller particles that air-blasting alone may miss.
DRY & REMOVE MOISTURE
The filter is dried to eliminate any residual moisture, preventing interference with the thermal regeneration phase.
COOLING & FINAL CHECK
After cooling, we perform a final airflow test and structural check to confirm that the filter meets performance standards.
DEEP CLEANING CAPABILITY
Removes stubborn soot and ash to restore DPFs to like-new performance, extending their lifespan and improving fuel efficiency.
ENHANCED COMPLIANCE
The streamlined cleaning process allows filters to be serviced in less than 30 minutes, minimizing downtime and maximizing productivity.
GENTLE YET EFFECTIVE
Built with heavy-duty components to withstand high-volume cleaning demands while delivering consistent results over time.
THOROUGH PROCESS
Versatile enough to handle everything from single filter cleaning to large-scale fleet maintenance.
Proudly Made in the USA
ALL EQUIPMENT IS ENGINEERED FOR QUALITY
Best Applications for the EvacuFlush System
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DELICATE
FILTERS
The EvacuFlush system is ideal for filters that require a gentler cleaning process. Its water-based technology effectively cleans without risking damage to the filter substrate or structure.
2
ODD-SHAPED &
TAPERED FILTERS
Designed to handle uniquely shaped filters, the system works seamlessly with adapters to clean filters with tapered inlets, outlets, or other non-standard dimensions.
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ECO - FRIENDLY
CLEANING OPTIONS
The integrated recycling system minimizes water waste, making the EvacuFlush perfect for businesses aiming to adopt sustainable practices without sacrificing performance.
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HEAVY USE
& COMPLIANCE
For operations with high cleaning demands, the EvacuFlush ensures filters meet strict emissions standards, making it a reliable choice for maintaining compliance.
Why DPF Cleaning is Critical
KEEP YOUR FLEET HEALTHY & EFFICIENT
Diesel Particulate Filter (DPF) cleaning is not just a maintenance task, it’s essential to the health and performance of your fleet. Neglecting proper cleaning can lead to reduced engine efficiency, costly repairs, and non-compliance with emissions standards.
RECOMMENDED CLEANING FREQUENCY:
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Original Equipment (OE) manufacturers suggest cleaning every 200,000 – 300,000 miles or 4,500 hours.
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Real-world conditions, however, often require cleaning every 50,000 – 70,000 miles or 1,000 hours.
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Regular cleaning prevents hardened ash buildup, which restricts airflow and causes unnecessary wear on your engine.
KEY BENEFITS OF REGULAR DPF CLEANING:
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Prolonged Filter Life: Proper maintenance prevents damage from excessive soot or ash buildup.
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Improved Engine Efficiency: Clean filters reduce backpressure, improving fuel economy and performance.
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Reduced Downtime: Prevent derates and engine limp modes caused by clogged filters.
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Compliance with Regulations: Stay ahead of emission standards to avoid fines and penalties.
ADJUST BASED ON REAL-WORLD CONDITIONS
Vehicles operating in stop-and-go traffic, high-idling scenarios, or harsh environments often require more frequent cleanings. Establishing a realistic maintenance schedule tailored to your fleet’s driving conditions is vital to ensuring optimal performance.
Investment Calculator
SEE HOW MUCH YOU CAN SAVE WITH IN-HOUSE DPF CLEANING
Calculate your return on investment (ROI) by switching to Enviromotive’s DPF cleaning systems. Answer a few quick questions to see how our equipment can lower your operating costs and improve efficiency.
